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What is the difference between pipe and tube thickness?

Author: Liang

Feb. 04, 2024

Machinery

One of the first questions we ask customers as we learn more about their application is, “Are you dealing with pipe or tube?” Even those who have years of experience in the industry use the terms interchangeably, however, there is variation between the two when it comes to size, nomenclature and even shape. It is important to know the difference between pipe and tube to learn more about your application. Having this knowledge should allow you to purchase or rent the right tools and equipment.

What Industries Use Pipe & Tube

Common pipe and tube industries:

  • Aerospace – Tube
  • Brewery/Distillery - Both
  • Food/Dairy/Beverage - Tube
  • Chemical/Petrochemical - Both
  • Pharmaceutical/Biopharmaceutical - Tube
  • Power Generation – Both
  • Pulp/Paper - Both
  • Oil/Gas – Pipe
  • Semiconductor - Tube
  • Shipbuilding - Both
  • Wastewater Treatment – Pipe

Measuring Pipe vs Tube

Though there are many differences between tube and pipe, the most significant difference is found in the size and way they are measured. Tube is measured by outside diameter (OD) and wall thickness. Because tube is used in structural applications, OD is the most important dimension to consider. The OD is measured in actual sizes. Simply if you are using 2” tube – your piece of tube measures 2” across from the outside of the tube to the other side. As the inside diameter (ID) changes the outside diameter stays the same.

Now, here is when it gets tricky. Pipe is measured in Nominal Pipe Sizes (NPS), inside diameter and schedule (wall thickness). The actual OD for pipe can be calculated from the equation:

OD = ID + 2 * Wall Thickness

Let us compare 2” Tube and 2” Pipe. As you can see below, a piece of 2” tube has the same 2” OD no matter the wall thickness. When it comes to pipe, the actual OD is 2.375” even if the wall thickness is the same as the 2” Tube.

When it comes to pipe, referencing a pipe chart like the one below can help you quickly find the measurements you need.

Pipe Chart Pipe Size Schedule Wall ID 1/8" 10S 0.049 0.307 40ST, 40S 0.068 0.269 80XS, 80S 0.095 0.215 1/4" 10S 0.065 0.41 40ST, 40S 0.088 0.364 80XS, 80S 0.119 0.302 3/8" 10S 0.065 0.545 40ST, 40S 0.091 0.493 80XS, 80S 0.126 0.423 1/2" 5S 0.065 0.71 10S 0.083 0.674 40ST, 40S 0.109 0.622 80XS, 80S 0.147 0.546 160 0.188 0.464 XX 0.294 0.252 1" 5S 0.065 1.185 10S 0.109 1.097 40ST, 40S 0.133 1.049 80XS, 80S 0.179 0.957 160 0.25 0.815 XX 0.358 0.599 1 1/4" 5S 0.065 1.53 10S 0.109 1.442 40ST, 40S 0.14 1.38 80XS, 80S 0.191 1.278 160 0.25 1.16 XX 0.382 0.896 1 1/2" 5S 0.065 1.77 10S 0.109 1.682 40ST, 40S 0.145 1.61 80XS, 80S 0.2 1.5 160 0.281 1.338 XX 0.4 1.1 2" 5S 0.065 2.245 10S 0.109 2.157 40ST, 40S 0.154 2.067 80XS, 80S 0.218 1.939 160 0.344 1.687 XX 0.436 1.503 2 1/2" 5S 0.083 2.709 10S 0.12 2.635 40ST, 40S 0.203 2.469 80XS, 80S 0.276 2.323 160 0.375 2.125 XX 0.552 1.771 3" 5S 0.083 3.334 10S 0.12 3.26 40ST, 40S 0.216 3.068 80XS, 80S 0.3 2.9 160 0.438 2.624 XX 0.6 2.3 3 1/2" 5S 0.083 3.834 10,10S 0.12 3.76 40ST, 40S 0.226 3.548 80XS, 80S 0.318 3.364 XX 0.636 2.728 4" 5S 0.083 4.334 10, 10S 0.12 4.26 40ST, 40S 0.237 4.026 80XS, 80S 0.337 3.826 120 0.438 3.624 160 0.531 3.438 XX 0.674 3.152 4 1/2" 40ST, 40S 0.247 4.506 80XS, 80S 0.355 4.29 XX 0.71 3.58

Other Differences Between Tube & Pipe

Shape

Pipe is always round while tube can vary in shape. While the tube we work with in the orbital welding industry is always round, there is also square and rectangular tube.

Tolerances

Pipe has a looser tolerance than tube, especially in larger OD sizes. This includes: Diameter Tolerance, Wall Thickness/Weight Tolerance, Straightness Tolerance, Roundness (Ovality) Tolerance.

Orbital Tube Welding vs Orbital Pipe Welding

Most tube sizes and small pipe can be welded through the fusion process. This type of orbital welding is done with enclosed weld heads. The process fuses existing material and creates a clean, sanitary weld optimal for critical industries that process items that cannot risk contamination, such as food and pharmaceuticals. Fit up is critical for this type of weld and requires the proper cutting and tube facing tools.

Large orbital pipe welding is performed with open face style weld heads and added filler wire. Due to heavy pipe walls, a bevel is necessary - otherwise, there would not be full penetration during the weld. Filler wire replaces the metal that was removed during the bevel. This usually calls for multiple orbits or “passes” around the pipe seam. Lose tolerances on pipe can be combated with tracking rollers and AGC – stay tuned for our next blog with more details on this process.

It is important to communicate the details of your tube and pipe application with your purchasers and key decision-makers so that they are informed when purchasing equipment. With the right information, Morgan Industrial Technology can find the right solution.

 

Is It a Pipe or a Tube?

In some instances the terms may be used interchangeably, however there is one key difference between tube and pipe, particularly in how the material is ordered and toleranced. Tubing is used in structural applications so the outside diameter becomes the important dimension. Tubes are often put into applications such as medical devices that require precise outside diameters. The outside diameter is important since it will indicate how much it can hold as a stability factor. Whereas pipes are normally used to transport gasses or liquids making it important to know the capacity. Knowing how much can flow through the pipe is key. The circular shape of the pipe make it efficient when handling pressure from the liquid flowing through.

Classification

The classification of pipes are schedule and nominal diameter. Pipe is typically ordered using the Nominal Pipe Size (NPS) standard and by specifying a nominal diameter (pipe size) and schedule number (wall thickness). The schedule number can be the same on different size pipe but the actual wall thickness will be different.
Tubes are typically ordered to outside diameter and wall thickness; however, it may also be ordered as OD & ID or ID and Wall Thickness. The strength of a tube depends on the wall thickness. The thickness of a tube is defined by a gauge number. Smaller gauge numbers indicate larger outside diameters. The inside diameter (ID) is theoretical. Tubes can come in different shapes such as square, rectangular and cylindrical, whereas piping is always round. The circular shape of the pipe makes the pressure force evenly distributed. Pipes accommodate larger applications with sizes that range from a ½ inch to several feet. Tubing is generally used in applications where smaller diameters are required.

Ordering Your Tubing or Pipe


Tubing is typically ordered to outside diameter and wall thickness; however, it may also be ordered as OD & ID or ID and Wall Thickness. Although tubing has three dimensions (O.D., I.D. and wall thickness) only two may be specified with tolerances and the third is theoretical. Tubing is usually ordered and held to tighter and more stringent tolerances and specifications than pipe. Pipe is typically ordered using the Nominal Pipe Size (NPS) standard and by specifying a nominal diameter (pipe size) and schedule number (wall thickness). Both tubes and pipes can be cut, bent, flared and fabricated – check out our top 10 tips for ordering tubing and piping.

Characteristics

There are a few key characteristics that separate tube from pipe:

Shape

Pipe is always round. Tubes can be square, rectangular, and round.

Measurement

Tube is typically ordered outside diameter and wall thickness. Tubing is usually held to tighter and more stringent tolerances and specifications than pipe. Pipe is typically ordered using nominal pipe size (NPS) standard and by specifying the nominal diameter (pipe size) and schedule number (wall thickness)

Telescoping Abilities

Tubes can be telescoped. Telescoping tubes are perfect for applications different pieces of material to sleeve or expand inside one another.

Rigidity

Pipe is rigid and cannot be shaped without special equipment. With the exception of copper and brass, tubes can be shaped with some effort. Bending and coiling tubing can be done without excessive distortion, wrinkling or fracturing.

Applications

Tubes are used in applications such as medical devices that require a precise outside diameter. The outside diameter is important since it will indicate how much it can hold as a stability factor. Pipes are used for transporting gasses or liquids making it important to know the capacity. The circular shape of the pipe makes it efficient when handling pressure from the liquid flowing through.

Metal Types

Tubes are cold rolled and hot rolled. Pipe is only hot rolled. Both can be galvanized.

Size

Pipes accommodate larger applications. Tubing is generally used where small diameters are required.

Strength

Tubes are stronger than pipe. Tubes perform better in applications that require durability and strength.

Contact the Experts at Eagle Stainless

For over 35 years, Eagle Stainless has earned a reputation as a world-class tubing components and parts supplier, proudly serving industrial, energy, medical, and aerospace industries across the globe. If you’re interested in requesting a product quote, please click below to get started!

 

What is the difference between pipe and tube thickness?

Key Difference Between Tube and Pipe

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